High Voltage Contactor HV 500
Curtis Instruments India in association with Albright International has served battery operated electric vehicle market over many decades. Curtis Instruments India is master distributor of Albright International.
High D.C. voltage requirements are an increasing necessity in today’s world. Albright has extended their range to include high voltage contactor (up to 500 volts) and full hermetic sealing.
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Curtis Instruments India is now an ISO 9001:2015 Company!
It gives us immense pleasure to announce that Curtis Instruments India Pvt Ltd is now an ISO 9001:2015 Company!
Kohler Co. Acquires Curtis Instruments to Drive Electrification Efforts
KOHLER, Wis., Jan. 10, 2022 – Kohler Co. announces that its Power Group – a global leader in engines, power generation and clean energy solutions – has signed an agreement to acquire multinational Curtis Instruments, headquartered in Mount Kisco, New York. Curtis is a leading electrification partner to OEMs across a broad range of markets including material handling, golf and recreational vehicles, mobile elevated work platforms, construction, agriculture, turf care, marine, medical mobility and select on-road segments. Founded in 1960, the company employs approximately 1,100 individuals and operates in 16 countries, including manufacturing locations in Puerto Rico, Bulgaria, China and India.
Curtis’ product portfolio spans motor speed controllers, HMIs and instrumentation, power conversion, CAN modules and other accessories. With a deep roster of talent across five engineering centers, Curtis also develops advanced software solutions for its customers. The acquisition expands and diversifies Kohler’s power portfolio by leveraging Curtis’ electrification expertise with Kohler’s well-established gasoline and diesel engine business to best serve off-highway OEM customers. Curtis Instruments will operate as a standalone entity within the Kohler Power Group with Stuart Marwell, President, reporting to Brian Melka, Group President – Power. Kohler Power and Curtis now have more than 160 years of combined technical experience in energy management solutions. Terms of the agreement are not disclosed.
The transaction is announced just days following Kohler’s acquisition of Heila Technologies – a microgrid software controls company – and the creation of a separate Home Energy Management Systems (HEMS) business unit focused on residential energy storage. These moves represent Kohler’s continued commitment to lead in diversified distributed energy solutions.
“We’re excited to welcome Curtis Instruments to our Kohler Power organization. This business, under the leadership of Stuart and Nick Marwell, is highly regarded for its market-leading position and expertise in electric and hybrid off-highway applications,” said Melka. “For more than 100 years, Kohler has been a preferred source of power for homes, businesses, and equipment, and integrating the Kohler and Curtis product portfolios and existing OEM relationships will create substantial growth opportunities for both brands. With this acquisition, we are leveraging our history of trusted expertise in power resiliency, as clean energy continues to play a crucial role in the continued expansion of Kohler Power.”
“Our entire Curtis Instruments organization is excited to join the Kohler Company of global businesses and be part of a forward-thinking privately held company,” said Stuart Marwell. “We were drawn to Kohler because of its nearly 150-year history of strong family leadership and innovation, as well as its commitment to embracing the growing shift to electrification and hybridization. We are excited to help lead this next chapter for Kohler. KOHLER and Curtis brands both stand for quality, innovation and commitment to long-term customer success.”
About Kohler Power
A global force in power solutions since 1920, Kohler manufactures engines and complete power systems, including generators (portable, marine, residential, commercial and industrial), automatic transfer switches, switchgear, monitoring controls, and accessories for emergency, prime power and energy-management applications all around the world. The business is committed to reliable, leading edge power-generation products, clean energy solutions, as well as comprehensive after-sale support. For more details, please visit kohlerpower.com
About Kohler Co.
Founded in 1873 and headquartered in Kohler, Wisconsin, Kohler Co. is one of America’s oldest and largest privately held companies comprised of more than 40,000 associates. With more than 50 manufacturing locations worldwide, Kohler is a global leader in the design, innovation and manufacture of kitchen and bath products; luxury cabinetry, tile and lighting; engines, generators, and clean energy solutions; and owner/operator of two, five-star hospitality and golf resort destinations in Kohler, Wisconsin, and St. Andrews, Scotland. Kohler’s Whistling Straits golf course recently hosted the 43rd Ryder Cup. The company also develops solutions to address pressing issues, such as clean water and sanitation, for underserved communities around the world to enhance the quality of life for current and future generations. For more details, please visit kohlercompany.com
Latest Curtis AC Control Systems for Pallet Trucks, AGV’s and Robotics
This high performing smart design comes in a tough housing with a very small footprint, making it perfect for the harsh Class III Pallet Truck market.
ACF2-A Flexibility; fully optimised to perform either as a traction controller for 1.0 and 2.0 ton Class III powered pallet trucks, or as a traction or hydraulic pump controller on other types of battery powered vehicle. The ACF2-A’s auto-characterisation allows simple on-truck pairing with any Induction and SPM motor types. Simply choose from a comprehensive library of induction motor types stored in the controller memory.
ACF2-A Safety; Exceeds global conformance requirements for EMC, functional and electrical safety, UL583 recognised and CE marked as a programmable safety device.
ACF2-A Durability; IP65 protection as per IEC60529 with 23-pin AMPseal I/O connector means its impervious to most oils, solvents, degreasers and other chemicals regularly encountered by industrial vehicles.
Highly flexible multi-function I/O and comprehensive CAN master capabilities means this low-cost, super capable controller is capable of acting as “CAN interpreter”, allowing different CAN protocols from a variety of devices to “talk” to each other easily on the same CAN network; this means engineers can work with their components of choice every time, eradicating the need for expensive and time-consuming modifications from a variety of manufacturers.
This same CAN master capability means the controller easily connects with typical battery management systems that come with lithium battery packs that are becoming increasingly popular due to their high energy/slow discharge/low maintenance functions. Used together with Curtis’ very low-cost 3140 CANopen gauge, specifically designed for the Class III market, provides OEMs with a very low-cost, easy-to-read flexible display option with out-of-the-box integration capabilities. This small, function-rich gauge also offers an optional in-built heater, so that it can reliably display operating information for vehicles used in freezers or other cold environments.
A detailed datasheet provides full specifications and wiring diagrams.
The new user-friendly Curtis Software Suite is a required element for customising any vehicle design incorporating the ACF2-A controller and 3140 display and will eventually replace the familiar 1313 and 1314 programming tools. CSS provides new simplified ways to set up and work with the new devices, producing a vehicle that works exactly the way the OEM wants it to. VCL was already a fairly easy programming language to learn and the new CSS software with VCL2 makes integrating CANbus devices even easier giving OEMs the ultimate vehicle control system.
Curtis designs and manufactures advanced integrated control systems for zero-emission electric vehicles. Since our founding in 1960, we’ve been a leader in our field and, with 14 locations and 900 employees worldwide, have built a reputation for high quality, green technology. Manufacturers worldwide choose Curtis products to make their vehicles the best they can be in areas as diverse as material handling (forklifts, pallet trucks), recreational (golf cars and off-road), aerial lifts (booms, scissor lifts), medical mobility (wheel/rehab chairs), airport (aircraft movers and tugs), automotive (Light-On-Road), and many more. Watch our video to learn more.
Though we’re global in scale, we pride ourselves in our local approach to customer support. Our value added services include advanced customer support engineering, vehicle drive and control panel assembly, product testing, detailed project/prototype assistance and analysis.
To learn more, visit our India website www.curtisindia.com, or better still, give us a call on +91 20-6792 0800 or Email us at IndiaSupport@curtisinst.com. To research and download product datasheet and manuals, visit our comprehensive product pages at www.curtisinstruments.com.
Curtis Introduces New On-Road AC Motor Controller Model 1269E for electric and hybrid vehicles using 72–108V nominal system voltage
The Curtis Model 1269E provides energy efficient control of asynchronous AC induction motors performing on-vehicle traction drive duties. It offers vehicle developers a highly cost-effective combination of power, performance and functionality.
Intended for electric and hybrid vehicles using 72 to 108V nominal system voltage for high power circuits, and a 12V chassis-grounded system for low-power control circuits. Software upgrade allows use with surface permanent magnet synchronous motors.
Brushed DC PM Controller for electric Power Steering and Steer-by-Wire Systems
The new Curtis Model 1220E brushed DC permanent magnet motor controller for electric power steering and steer-by-wire systems fully meets EN1175 1:1998+A1: 2010 standards. This controller is exclusively designed for Curtis Vehicle Control Language (VCL) enabled AC-traction controllers. The steering motor functions as an actuator to change the angle of the wheels thereby changing travel direction. Model 1220E interprets the steering command input and wheel position feedback, to steer the vehicle. Intended applications are class-3 material handling vehicles such as pallet trucks, stackers and similar industrial vehicles.
The controller features absolute and relative position control modes. Model 1220 e has 20 kHz Pulse Width Modulation (PWM) switching frequency to ensure silent operation. Advanced PWM techniques produce low motor harmonics, low torque ripple, and minimized heating losses, resulting in high efficiency. Powerful features include configurable homing methods, center offset, and end-stop protection. Model 1220e, with CANopen system communication, operates with 24V and 36/48V nominal supply voltage and 60A 1-minute current rating. Hour meter and diagnostic log functions are integrated. The Curtis 840 Spyglass can be connected to show traction and steering information such as BDI, hour meter, fault, traction speed, and steered wheel angle. Model 1220 e is designed for maximum safety with dual redundant configuration of all safety relevant parts. Fault output can be used to turn off traction controller’s main contactor and EM Brake. The new controller provides Separate input paths to each micro for all input and feedback signals. Following error check ensures the wheel position tracks the steering command.
Model 1220e meets or complies with relevant US and international regulations:
- EMC: Designed to the requirements of EN12895:2015.
- EN1175- 1:1998+A1:2010.
- UL recognized per UL583.
- Designed to the EN13849 standard achieving a PL=d, Category 3 for all Safety Functions.
- Electronics sealed to IPX4.
Curtis AC Controllers drive Surface and Internal PMAC
Curtis AC Motor Controllers drive surface and internal PMAC and Induction Motors, from just about any manufacturer you choose
…. Kerry Green, Director of European Support Engineering at Curtis Instruments
For many years Curtis have been known for designing extremely reliable and versatile AC motor controllers.
These controllers are periodically updated to meet and exceed European Safety requirements and the E and SE Series models are now capable of running Synchronous and Asynchronous AC motors. Their advanced vector control technology ensures that efficiency is optimised under all load conditions and temperatures.
Let’s look at the motor types, as this can be confusing.
Induction motors are Asynchronous. This means that the rotating core of the motor, the rotor, runs faster or slower than the rotating AC magnetic field. The rotating magnetic field induces current into the rotor and sets up the opposing magnetic field. The AC induction motor is extremely robust as its solid metal rotor has no electro-mechanical brush gear. Fewer components and ease of manufacturing means lower cost. That and the fact that they’re virtually indestructible, makes the induction motor a popular choice. It’s so reliable that Tesla chose it for the original model S and it’s used on over 90% of industrial trucks. But of course there’s always a trade-off, and with induction that’s a lower efficiency (up to base speed) and an increased size and weight.
Permanent magnet AC motors are Synchronous in that the rotating core of the motor turns at the same speed as the rotating magnetic field. The rotor has magnets either on the surface of the rotor or embedded into the rotor. These are known as Surface PMAC or Internal PMAC and both have different characteristics. PMAC are highly efficient at base speed and are effective electric generators too. Being smaller and lighter than induction makes them good for a variety of applications like AGV design or robotics.
Motors are designed to achieve peak power at a certain speed; the base speed of the motor. At this point the motor is absorbing as much electrical power as possible. To run the motor faster than base speed, a motor field has to be weakened electronically. The base speed is determined as part of the unique auto-characterisation process pioneered by Curtis at the turn of the century.
For an induction motor it’s simple to reduce a motor field and extend the motor speed, this is energy efficient and one reason Tesla used this motor technology. This is very useful for traction applications. With a PMAC motor more energy is used to suppress the field of the permanent magnets. A Surface PMAC motor is less likely to be field weakened as the magnetic path is not as stable as an Internal PMAC motor. An Internal PMAC motor may be field weakened but extreme care has to be taken in order not to de-magnetise the magnets. This precise field weakening is determined by the motor model held within the controller.
PMAC motors offer higher efficiency up to the base speed and also make very efficient generators as no energy is used to produce the rotor field. The motors are also physically smaller than an induction motor, but the permanent magnets cost more. So for certain applications where space saving and/or higher efficiency is needed, typically 5-10%, or for hybrid drive/generator applications PMAC motors are a good choice.
Curtis AC motor controllers use highly efficient vector control to maximise the performance of PMAC and Induction motors, that together with our flexible VCL application layer means you get maximum benefit for your money.
We work closely with a wide range of motor suppliers on many different types of application so you have full flexibility in your choice of motors. Contact our highly skilled applications team to discuss your projects and how Curtis AC motor controller technology will maximise performance.
Email Kerry for more information email@example.com